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Production

Overview

Full Service

 

Sales of original, ID or imitation parts for automotive and industrial brake applications

 

PRODUCT KNOWLEDGE

 

Used spares reconditioning Repairing along with complete overhaul Professional restoring

 

Partner-Cooperations

 

Manufacturing of brake components Co-ordination of manufacturing Development of specification

 

For all categories of our production scale are available PDF catalogs are available: >> to the catalogs

 


Our production volume

in spare parts, manufacturing, reconditioning

Spare parts

 

Manufacturing

 

Reconditioning

Agriculture vehicles
Passenger car trailers
Industrial applications
Mobile cranes
Construction vehicles
Public utility vehicles
Pallet / Forklift trucks
Classic cars
Passenger cars
Commercial vehicles
Go-kart vehicles
Cycles / Bikes / Quads

 

Finishing of brake lining
Production of brake lining
Brake lining supports
Brake cylinders/ hydraulics
Brake components
Gas springs/ damping
Plates
Customized solutions
Sinter segments for clutches

 

Reconditioning
Brake shoes
Friction materials
Backing supports
Brake components
Brake cylinders hydraul.
Clutches, clutch discs
Brake parts accessories
Gas springs, dampers
Water pumps
Starters
Alternators

 

PDF catalogs are available for all categories of our production scale: >> to the catalogs

 


Spare parts - agricultural vehicles

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Original, Ident & Compatible Parts

 

Spare Parts Manufacturing

 

Used Spares Reconditioning

PARTS FOR
TRACTOR-TRAILER:

Axles, brake drums, brake discs, brake shoes, overrun devices, compressed air brake parts and related accessories for tractor-trailers in agriculture

 

PARTS FOR TRACTOR-TRAILER OF FOLLOWING TRADE MARKS:

ADR
AL-KO
BPW
ESFA
FAD
Grau
Grümer
Knott
Müller-Mitteltal
Nieper
Peitz
Rinner

 

PARTS FOR TRACTOR:

Brake linings, brake shoes, brake drums, brake discs, actuating unit discs, brake pads, brake calipers, brake belts and bands, brake and clutch cables, brake cylinders (brake master cylinder, wheel brake cylinder), clutch cylinders (clutch slave, clutch master), actuation cylinders, piston cylinders, repair kits, springs, rivets, sealing, fluid tanks and reservoirs

 


PARTS FOR TRACTOR MODELS OF FOLLOWING TRADE MARKS:

Bautz
Belarus
Case IH
Case IH (David Brown)
Claas
Deutz / KHD
Deutz Fahr
Eicher
Fendt
Fiat (New Holland)
Ford (New Holland)
Güldner
Hanomag
Holder
Hürlimann
Hürth
JCB
John Deere
Kramer
Lamborghini
Landini
Lanz
MAN
Massey Ferguson
Mercedes Benz
Multicar
Porsche
Renault
Same
Schlüter
Steyr
Valmet
Zetor

 

PRODUCTION OF:

Brake linings, clutch and disc facings, brake pads, brake shoes, brake bands, brake discs, both-side lined brake discs, clutch discs, complete clutches, actuating unit, brake drums, brake hoses, brake fluid tanks, clutch cylinders, brake master cylinders, wheel brake cylinders, brake calipers, actuation cylinders, brake boosters, seals and repair kits, connecting pieces, compressed-air cylinders, gas springs, control cables

 

RELINING OF:

Brake shoes, brake bands, segments, cones, brake pads, clutch discs, complete clutches

 

RECONDITIONING OF:

Water pumps, wheel brake cylinders, brake master cylinders, clutch cylinders, brake force reducing valves, actuation cylinders, brake calipers, control cables, compressed-air cylinders

 

GRINDING OF PRESSURE PLATES

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Spare parts - Passenger car trailers

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Original, Ident & Compatible Parts

 

Spare Parts Manufacturing

 

Used Spares Reconditioning

FOR PASSENGER CAR TRAILER:

Ball coupling heads, drawbar eyes, overrun devices, spares for overrun devices, a-frames, axles, spares for wheel brakes, wheel shock absorbers, cable winches, jockey wheels, support legs, mudguards, wheels, tires, loading/access ramps, lashing systems, lights, cables, electrics, trailer couplings, locks, gas springs

 

FOR CAR TRAILERS OF FOLLOWING TRADE MARKS:

AL-KO
AVONRIDE
BPW
BRADLEY
ESPE
GRAU
GRÜMER
HAHN
KNOTT
NIEPER
PEITZ
SCHLEGEL
WAP
WESTFALIA
ZAPF

 

PRODUCTION OF:

Bowden cables, brake drums, brake pads, brake shoes, hand brake lever; gas springs, overrun absorbers

 

RELINING OF:

Brake shoes

 

Restoring of:

Axles, wheel brakes, overrun devices

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Spare parts - Industrial applications

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Original, Ident & Compatible Parts

 

Spare Parts Manufacturing

 

Used Spares Reconditioning

FOR INDUSTRY-BRAKE:

Drum brake linings, disc brake pads, friction disc rings, clutch facings, discs, pucks, pads, segments, cones, friction blocks, friction discs, clutch discs, brake shoes, brake bands, flat sheets (press moulded, woven), sliding materials, roll lining materials (roll moulded, with wire backing, woven)

 

PARTS FOR FOLLOWING INDUSTRIAL APPLICATIONS:

PAPER MACHINES
(brakes by companies:
Re, Wichita)

 

PRESS SYSTEMS
(brakes & clutches for presses, Müller-Weingarten presses)

 

DRIVE / MECHANICAL ENGINEERING
parking brakes, hydraulic service brake, air brakes, internal and external shoe brakes, overload slip clutch, disc brakes, drum brakes, band brakes

 

CONVEYING EQUIPMENT
POWER GENERATING EQUIPMENT
BRAKE ELECTRO MOTORS
WIND TURBINE EQUIPMENT
LIFTS/LIFTING MACHINES
TEXTILE INDUSTRY EQUIPMENT
MEDICAL INDUSTRY EQUIPMENT
TURBINE EQUIPMENT
AGRICULTURAL MACHINES

 

PRODUCTION OF:

Friction materials (rubber bonded and/or synthetic resin bonded) and lining compounds for special applications

Roll lining materials - Universal

Sheet lining materials - Universal

Friction materials without backing support - in contour

Drum brake linings - in contour

Friction materials with backing support - in contour

Disc brake pads - in contour

Friction materials for special application

 

RELINING OF:

Brake shoes, brake discs (max.Ø=4m), brake levers, brake pawls, cones, segments, brake pads

 

Restoring of:

Clutches, discs flywheel, pressure plates

 

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Spare parts - Mobile cranes

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Original, Ident & Compatible Parts

 

Spare Parts Manufacturing

 

Used Spares Reconditioning

FOR MOBILE CRANES:

Brake linings, brake shoes, brake drums, expander units, spares for wedge actuation, brake shoe springs, piston cylinders, brake pads, brake discs, wheel-bolts, rivets

 

PRODUCTION OF:

Brake linings, brake shoes, brake drums, brake pads, springs

 

RELINING OF:

Brake shoes

 

SKIMMING AND BALANCING OF:

Brake drums and discs

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Spare parts - Construction vehicles

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Original, Ident & Compatible Parts

 

Spare Parts Manufacturing

 

Used Spares Reconditioning

FOR CONSTRUCTION VEHICLES:

Brake shoes, brake discs, brake linings, wheel brake cylinders, brake master cylinders, brake pads, repair kits, bush, bolts, tension springs, sealing kits

 

FOR VEHICLES OF FOLLOWING TRADE MARKS:

Atlas/Ackermann
Aveling Barford
Bell
Benati Grab
Bendix
Benneter
Boss
Bray
Carlisle
Case
Caterpillar
Clark Michigan
Coles Cranes
Dart
Dresser Haulpack
Eder
Eimco
Euclid
Faun Frisch
Fiat Allis
FMSI
Fuchs
Furukawa
GHH
Goodrich
Goodyear
Hanomag
Haulamatic
IHC Dresser
Int. Harvester
Int. Hough
Jarvis Clark
J.C.B.
Jumbo
Kawasaki
Kessler
Kobelco Crane
Kockum
Koering
Komatsu
Kramer
Lännen
Le Tourneau
Liebherr
Macmoter
Marathon
Massey Ferguson
Meritor
Michigan
Moxy
O & K
Perlini
Perrot
P & H
Poclain
Raygo Wagner
Roadhouse
Rockwell
Schaeff
Schopf
Sennebogen
Taylor
Terex
Timberjack
Tormos
Tree Farmer
Trojan
Unit Rig
Valmet
VME
Volvo
Wagner
Wabco
Weatherill loading shovel
Zeppelin
Zettelmeyer

 

PRODUCTION OF:

Brake linings, brake shoes, brake drums, brake discs, brake springs, brake pads, brake discs for wet application (organic and sintered linings), brake calipers and spares, brake master cylinders, wheel brake cylinders, brake hoses, hydraulic-hoses, sealing, piston cylinders

 

RELINING OF:

Brake shoes, lined brake discs, brake pads, brake discs for wet application (organic and sintered linings)

 

OVERHAULING OF:

Brake calipers and spares, brake master cylinders, wheel brake cylinders, brake drums, brake discs, brake hoses, sealing, brake springs

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Spare parts - Public utility vehicles

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Original, Ident & Compatible Parts

 

Spare Parts Manufacturing

 

Used Spares Reconditioning

FOR PUBLIC UTILITY VEHICLES:

Brake linings, brake shoes, brake pads, brake drums, brake discs, brake cylinders, sensors, spring sets, attachment parts, clutches, shock absorbers, hydraulic connectors and screws

 

FOR VEHICLES OF FOLLOWING TRADE MARKS:

Ausa
Fumo
Hako
Holde
Kärcher
Kramer
Kubota
MB-Trac
Metrac
Multicar
Pfau
Reform
Tremo
Umpar
Unimog

 

PRODUCTION OF:

Brake linings, brake pads, brake discs, brake discs (with organic and sintered linings), brake drums, bowden cables, complete wheel brakes, hydraulic cylinders (wheel brake cylinder, clutch cylinder, brake master cylinder), repair kits, single lip seals, brake hoses, hydraulic lines, hand brake levers

 

RELINING OF:

Brake shoes, pawls, levers, pads, clutch plates

 

SKIMMING OF:

Brake drums and discs

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Spare parts - Pallet / Forklift trucks

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Original, Ident & Compatible Parts

 

Spare Parts Manufacturing

 

Used Spares Reconditioning

FOR PALLET / FORKLIFT TRUCKS:

Brake bands and belts, brake pads, brake drums, brake discs, brake shoes, wheel brake cylinders, brake master cylinders, brake calipers and sealing, brake fluid tanks, brake hoses, hydraulic lines, connectors and screws, brake adjusters, springs, hand brake levers, wheel bolts, bearings, shaft gasket rings

 

FOR VEHICLES OF FOLLOWING TRADE MARKS:

Allis Chalmers-Kalmar AC
Asea
Atlet-Lafis
Balkancar
Bationi
Baumann
Bishamon
BKS
Bobcat
Bonser
Boss
Brunilift
BT
BV Vestergaard
Caterpillar
Cesab
Clark-Samsung
Climax Conventry-Kalmar
Crown
Dambach
Dantruck
Desta
Datsun
Esselingen
Fantuzzi
Fenwick & PEG
Fiat-OM Pimespo
Guldner
Halla
Hamech
Heden-Dantruck
Henley
Hyster
Hyundai-Halla
ICEM
Irion
Irisman
JCB
Jelau
Jungheinrich-Steinbock
Kalmar LMV
Komatsu
Lafis
Lancer Boss
Lansing
Linde
LMV
Lugli
Manitou
Matral
MIC
Mitsubishi
MORA
Nichiyu-NYK
Nissan
O&K
OMG
Patria
PEG
Pimespo
PRAT
Ransomes
Raymond
Rocla
Salev
Sambron
Samsung
Sanderson
Saxby
Shinko
Sichelsmidt
SISU
Steinbock
Still
Stocka
Sumitomo
SVE Truck
Tailift
TCM
Tecnocar
Terex
Toyota
Valmet
Wagner
YALE
Yang-Yam-Puma

 

PRODUCTION OF:

Brake linings, brake pads, brake discs, brake discs with organic and sintered linings, brake drums, hydraulic cylinders (wheel brake cylinder, clutch cylinder, brake master cylinder), repair kits, lip seals, brake hoses, hydraulic lines, hand brake levers

 

RELINING OF:

Brake shoes, pawls, levers, pads, clutch plates

 

SKIMMING OF:

Brake drums and discs

 

Restoring of:

Bowden cables

 

REGENERATION OF:

Diesel particulate filters DPF (clean-burning)

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Spare parts - Classic cars

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Original, Ident & Compatible Parts

 

Spare Parts Manufacturing

 

Used Spares Reconditioning

FOR CLASSIC CARS:

Brake shoes, brake pads, brake drums, brake discs, brake cylinders, sensors, spring sets, attachment parts, clutches, shock absorbers, hydraulic connectors and screws

 

PRODUCTION OF:

Brake linings, brake shoes, brake pads, wheel brake cylinders, clutch cylinders, brake master cylinders, brake force reducing valves, brake fluid tanks, bowden cables, brake hoses, steel braided lines, lip seals, repair sets

 

RELINING OF:

Brake shoes

SKIMMING OF:

Brake drums and discs

OVERHAULING OF:

Wheel brake cylinders, clutch cylinders, brake master cylinder, boosters, brake calipers, water pumps, clutch discss, complete clutches (with pressure plate and disc flywheel)

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Spare parts - Passenger cars

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Original, Ident & Compatible Parts

 

Spare Parts Manufacturing

 

Used Spares Reconditioning

FOR PASSENGER CARS:

Brake shoes, Bremsklötze, Bremstrommeln, Bremsscheiben, Bremszylinder, Sensoren, Federnsätze, Befestigungssätze, Kupplungen, Stoßdämpfer, hydraulische Verschraubungen

FOR PASSENGER CARS - SPORT TUNING:

Sport brake pads (on/off road), Brake discs and rotors (drilled, slotted, floated), Sport clutches in Sinter quality

 

PRODUCTION OF:

Brake hoses and lines, brake shoes, brake pads, brake cylinders

 

OVERHAULING OF:

Brake shoes, brake cylinders

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Spare parts - Commercial vehicles

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Original, Ident & Compatible Parts

 

Spare Parts Manufacturing

 

Used Spares Reconditioning

FOR TRUCKS AND COMMERCIAL VEHICLES:

Brake linings, brake shoes, brake pads, brake drums, brake discs, brake cylinders, sensors, spring sets, attachment parts, shock absorbers, concentric slave cylinders (CSC), hydraulic connectors and screws

 

 

PRODUCTION OF:

Brake linings, brake shoes, brake pads, wheel brake cylinders, clutch cylinders, brake master cylinders, brake fluid tanks, bowden cables, brake hoses, lip seals, repair sets

 

RELINING OF:

Brake shoes

SKIMMING OF:

Brake drums and discs

OVERHAULING OF:

Wheel brake cylinders, clutch cylinders, brake master cylinders, boosters, brake calipers, water pumps, clutch plates, complete clutches (with pressure plate and disc flywheel)

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Spare parts - Go-kart vehicles

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Original, Ident & Compatible Parts

 

Spare Parts Manufacturing

 

Used Spares Reconditioning

FOR GO-KART VEHICLES:

Brake pads, steel flex hoses

 

FOR GO-KARTS OF FOLLOWING TRADE MARKS:

ANDERSON
ARISCO
ARROWS
BIESSE
BIREL
BIREL FRONTS
BOWMAN
BREMBO
CADET
CRG
GEMINI KARTS
HAASE
KART PRO STRATOS
KARTSPORT BOXER
KELGATE
KESTREL
MS / SCHÜTTE RACING KARTS
PCR KARTS
RIGHETTI RIDOLFI
SWISS HUTLESS
TECHNO KARTS
TIBIKART
TKM
TONY KART
TOP KART
WRIGHT KART
YAMAHA
ZIP PRO-KART
ZIP SUPERKART
ZIP PRO-TWIN

 

PRODUCTION OF:

Brake pads, steel flex hoses

 

 

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Spare parts - Cycles / Bikes / Quads

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Original, Ident & Compatible Parts

 

Original, Ident & Compatible Parts

 

Original, Ident & Compatible Parts

FOR MOUNTAIN BIKE:

Brake pads, bowden cables, brake calipers, brake discs, steel flex hoses, brake levers

 

FOR BIKE BRAKE SYSTEMS OF FOLLOWING TRADE MARKS:

Ball Bearing
Clarke
Coda (Cannondale)
Diatech
Eberle
Formula Hydraulic
Gemini
Giant
Grimeca
Hayes
Hayes Promax HFX
Hope Technology
Hope Trials
Joytech
Magura
Nifon Mechanical
Novela
Promax
Pro Shop
Rock Shox & AMP
RST Mechanical
Shimano
Suntour
Tektro
Voxa

 

PRODUCTION OF:

FOR MOTORCYCLE AND QUAD - ATV:

Brake pads, bowden cables, brake calipers, brake discs, steel flex hoses, brake levers

 

FOR MOTORCYCLE & QUAD OF FOLLOWING TRADE MARKS:

ACCOSSATO
ADLY
AEON
AJP
ALFER
ANCILLOTTI
APRILIA
ARMSTRONG
ATALA
ARCTIC CAT
BAOTAIN
BAJAJ
BAROSSA
BENELLI
BETA
BIMOTA
BLANEY
BLATA
BMW
BORILE
BRANSON
BSA
BSM
BOMBARDIER/BRP
BULTACO
CAGIVA
CAN AM
CANNONDALE
CASAL
CCM
C H RACING
CIMATTI
CONTI
CPI
CQR
CSR
C.Z./JAWA
DAELIM
DERBI
DUCATI
EASY RIDER
ECO
ELSTARS
E-MAX
E-TON
EXPLORER
FACTORY
FANTIC
FB MINARELLI
FONTA
FYM/X-SPORT
GARELLI
GAS-GAS
GENERIC
GILERA
GOES
HARLEY-DAVIDSON
HARTFORD
HERO HONDA
HIGHLAND
HONDA DALL-ARA
HONDA-HM
HONGDOU
HOREX
HRD
HUSABERG
HUSQVARNA
HYOSUNG
ITALJET
JIALING
JCM
J.J.COBAS
JORDAN
JOHN DEERE
KAWASAKI
KAWATA
KEEWAY
K.M.
KRAM-IT
KREIDLER
KTM
KYMCO
LAMBRETTA
LAVERDA
LEM
LIFAN
LINHAI
LML
MAGNI
MAICO
MALAGUTI
MALANCA
MASAI
MASSEY FERGUSON
MBK
MEGELLI
MH MOTOR HISPANIA
MINI MOTO
MONDENAS
MONDIAL
MONTESA
MOTOBECANE
MOTO GUZZI
MOTO MORINI
MOTRON
MV AGUSTA
MZ MUZ
NORTON
NVT
OSSA
PEUGEOT
PETRONAS
PHB
PGO
PIAGGIO
POLARIS
POLINI
PRAGA
PUCH
QUADZILLA
RIEJU
ROXON
ROVIGO
ROYAL ENFIELD
SACHS HERCULES
SCORPA
SHERCO
SIAMOTO
SUPERBYKE
SUZUKI
SVM SWM
SYM
TAISHAN
TERRA MOTO
TGB
THUMPSTAR
T.M.
TOMOS
TRIUMPH
TVS SUZUKI
VECTRIX
VERTEMATI
VESPA
VIALLI
VOR
VOXAN
WUYANG
YAMAHA
ZUNDAPP

 

MANUFACTURING OF SPARES MOTORCYCLE/QUAD:

Brake shoes, steel flex hoses, lip seals

 

RECONDITIONING OF SPARES MOTORCYCLE/QUAD:

Brake shoes, brake cylinders

 

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Manufacturing - BRAKE LINING FINISHING

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Brake lining finishing

 

Finishing operations

 

Finishing product

Further facilities - beside vulcanization, bonding and hardening brake lining onto brake shoes, brake discs, brake pawls, brake belts, cones and numerous other brake supports - such as riveting, cutting, milling and grinding by specific tools and machines (manuel, semi-automatic or robotized) to provide initial adjustments to required brake parts.

 

Vernieten
Riveting Hot bonding under pressure Waterjet cutting (by two-head cutting) Milling of shaped parts (according to technical drawing) Turning Stamping Drilling Countersinking Chamfering Inside/outside radius grinding

 

Friction linings (any type)
Brake lining parts
Friction rings
Teeth friction rings
Segments Brake pads
Friction plates and sheets

 

Finishing product

Semi products for custom-tailored solutions

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Manufacturing - Production of brake lining

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Production of brake lining

 

Materials

Automotive applications
The production of press or roll moulded roll lining and flat sheet materials, woven roll linings, friction disc rings and clutch facings, lining segments, along with disc brake pads and drum brake linings is realized in cooperation with independent contracting partners according to ISO 9001 certification. (tractors, construction vehicles, passenger cars, vans, light duty vehicles, heavy commercial vehicles, busses, classic cars, on/off road vehicles etc.)



Industrial applications
NB PARTS is a newly established and strong partner for industrial friction materials. Focused on the optimum integration of brake linings and clutch facings into your industrial environment, the friction materials are adjusted to each particular application's requirement or they will be newly developed, as the case may be. The available friction materials, reliant upon material compound and formulation, cover the whole spectrum of common applications: ranging from low to high coefficients of friction of over µ = 0,5. The product range varies from softer lining materials (for lower normal force between both friction partners) up to harder friction materials like the ones for disc brake pads.

 

Friction material products

Roll lining materials - universal

Flexible roll linings can be supplied as blank segments or as 10m strip rolls for (re)-lining backing supports, such as brake shoes and brake bands. The roll linings will be manufactured in chosen width, length and thickness, drilled/ non-drilled, with/ without side markings, with/ without chamfered ends or with/ without applied adhesive. Does the custom application require high strength of the friction material and great temperature resilience, the best chosen friction material would be woven roll lining material. The products can be supplied furthermore in configurations which feature resistance to oil or seawater.
1) roll linings mass-moulded with wire backing
2) roll linings mass-moulded without wire backing
3) roll linings of woven material

 

Sheet lining materials - universal

The machining process supports the production of sheet lining materials in response to various custom specific requirements according to hardness grade, coefficients of friction and desired wear characteristics. Iron-free and steel-free compounds are, in addition, resistant to corrosion; non-magnetic and non-magnetizable materials do not contain any metal fibers. Sheet linings provide a particular "shock strength", if they are press moulded out of woven pre-processing fabrics.
1) flat sheets press moulded (flexible up to rigid)
2) flat sheets of woven material
3) sliding materials in sheets

 

Friction materials without backung support - contour conform

Going through punching, turning, or water jet cutting processes, rings and discs in various dimensions will be manufactured out of hot press moulded sheets or woven clutch facings with functional division (multi-layer). According to application the items will be supplied in drilled, grooved and various marking options. In addition to shaping out of sheet or roll lining materials through mechanical processing (cutting process), further methods in press moulding and contour-conform injection moulding are in use (shaping process). This is resulting in friction materials with particular high mechanical strengths.
1) friction disc rings, clutch facings, discs
2) segments (pads), pucks (pads), friction pads, cones, friction blocks

 

Drum brake linings - contour conform

The production with single nest tools or half-shell tools is based on lot size and custom application, or rely otherwise on further processing of hardened roll lining materials. According to a large number of application formats we are equipped with a high quantity of friction material compounds.
1) in various length, width, thickness and radius
2) in various options: drilled/ non-drilled, chamfered, marking at the edges, coating of inner wall

 

Friction materials with backing support - contour conform

Contour conforming friction materials will be joined onto the backing support through adhesive bonding and curing processes. Since only the entire contact between the surfaces guarantees good shear levels, uniform pressure distribution and long lifespan. Depending on application the lining spectrum from which to choose varies: from soft bendable materials for exact fit, over flexible ones hardend to radius, to harder friction materials. In doing so, material consistency of counter-surfaces needs further attention while selecting.
1) friction discs, clutch discs
2) brake shoes, brake bands
3) cones, segments (pads), clutch buttons

 

Disc brake pads - contour conform

The disc brake pads are strongly bonded to backing plates (metal support), made of steel, cast or forging. Brake pad moulding, which means joining of backing plate and friction material under pressure, time and temperature, is always carried out in contour-designed mould cavities according to defined processing instructions. Those are adapted to requirement, dimension and handled mixture.
1) in various linings: parallel lining, segment lining, pad grinded to width, true positive moulded
2) in various options: recesses, slots / grooves, run-in chamfers
3) in various backing plates: steel, cast or forging

 

Development / Production - Formulations

1) Development of friction material (customer supporting projects)
2) Implementation of the engineered lining compound into production
3) Manufacturing of mixtures 4) Distribution of raw materials

 

NB100
NB101
NB102
NB103
NB104
NB107
NB108

NB200
NB201
NB202

NB300
NB301
NB302
NB303
NB304
NB305
NB306
NB307
NB308
NB309
NB310
NB311
NB312
NB313
NB314
NB315

NB400
NB401
NB402
NB406

NB500
NB501
NB502

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Manufacturing - Brake lining supports

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Production of brake supports

 

Brake support compsite

 

Brake supports (all types)

Co-ordination and commissioning to executing metal product manufacturers. Production of brake supports carried out by certified and recommended companies (according to international normatives), achieved by technical services such as laser cutting, CNC punching, laser welding and bending complemented by forming, drilling, thread cutting, deburring, riveting, stamping and folding.

 

materials ST37-2, ST52, QSTE320, C45, C55

 

brake shoes
brake bands and belts
brake discs
brake pawls
brake levers
custom solutions

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Manufacturing - Brake cylinders/ hydraulics

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Production of brake cylinders

   

AnManufacturing von Zylindern

1) Vermessung des Zylinders
2) Erstellung von Zeichnungen für alle Einzelteile
3) Manufacturing einer Gussform für das Gehäuse Rohteil
4) Mechanische Bearbeitung und chemische Veredelung des Rohteils
5) Manufacturing der Kolben, Manschetten und Einzelteile
6) Montage der einzelnen Komponenten
7) Endprüfung

 

Brake cylinders

wheel brake cylinder
brake master cylinder
clutch slave cylinder
clutch master cylinder
brake calipers
actuation cylinder

 

Repairkits and accessoires

brake force reducing valve,
brake fluid tanks,
repair kits and seals used for brake fluid or mineral oil, accessories

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Manufacturing - break components

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Production of brake components in detail:

 

Brake components

Manufacturing of control and actuating cables(< 3.000 mm Length)

1) Measuring of cable and fittings
2) Cutting of length of core and sheath (if necessary new fittings provided)
3) Connecting of fittings to cable and sheath
4) End-Proofing ...(control cables, gas cables, actuating cables, push and pull cables, fittings and accessories)

 

Manufacturing of brake hoses

1) Measuring
2) Preparing of fittings
3) Mounting of fittings onto brake hose
4) End-Proofing

 

Manufacturing of steel flex lines

1) Measuring
2) Preparing of fittings
3) Mounting of fittings onto flex brake line
4) End-Proofing ...(without coat or with coat in 7 colors)

 

Manufacturing of springs

1) Measuring, required force determining
2) Arrangment of machining tools
3) Spring coiling and winding machining
4) End-Proofing
...(tension springs, compression springs, torsion springs including spiral springs, leg springs)

 

Manufacturing of connecting pieces

1) Measuring
2) Handling by turning machine
3) Thread cutting
4) End-Proofing

 

brake discs (cast iron)
brake discs (hard steel)
brake drums (cast iron)
control cables
actuating cables
brake hoses
steel flex lines
springs
connectors

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Manufacturing - Gas springs/ damping

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Portfolio Gas springs

 

Wide range of

Professional filling-in

Professional filling-in of gas-oil mixture into a wide range of gas springs. The AL-KO Dämpfungstechnik GmbH is accompanying us herein. Thereby the manufacturer applies cutting edge technology to produce reliable absorption elements and takes care of quality assurance according to DIN ISO 9001:2008 norms. Click here for website of AL-KO Dämpfungstechnik GmbH.

 

Universal gas springs

For automotive applications such as front windows, cover hoods (bonnets), drive cab doors, rear windows, side windows, engine hood (bonnets), foldable attachments, trailer hoods, trailer loading tailboards and tailgate etc.

 

Customized gas springs

If you are looking for any gas springs which have to serve your very own requirements, please tell us and we will pass on your needs directly to the manufacturer, for instance, customisation in measurement, end position cushioning, thread, extension speed or temperature range.

 

shock absorbers
gas springs
tension springs
locking gas springs
double-stroke gas springs
dampers
end fittings
eyes
forks
angle joints

 

GF 6/15 M5
GF 8/19 M6
GF 10/22 M8
GF 10/28 M8
GF 14/28 M10
GF 20/40 M14

 

GF 3/10
GF 25/55
GF 30/65

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Manufacturing - Plates

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Plates

 

Service

Solutions for brakes and clutches
in commercial industry Friction lining plates and steel plates for wet or dry running according to customer requirements

 

Plates
Moulded pieces
Friction material
Surface design
Steel discs / flat parts
Production of friction material
Friction lining discs
Finishing
Test-Equipment

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Manufacturing - Customized solutions

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Customized solutions

 

Service

Together in close cooperation with customers and basing on technical drawings and first-sample we develope special custom-tailored brake solutions. Assisting the customer engineers team we process the project in its entirety, right from the initial analyses and concept stage, followed by designing, developing and approval testing phase, up to measurements, clearing procedures and the final market readiness of products. Usage of external test facilities and service providers.

Testing

Friction Testings (coefficient of friction, wear)
Dynamometer Testings (inertia)
Shearing Testings (attachment of friction material to support)
Compressibility Testings
Strength Testings (Bursting and break tests)

 

Small series production
(50 pcs./year)
High-volume production
Special modifications
One-piece production
Ongoing development of products
Development of new solutions
Materials quality development
Testings and measurements

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Manufacturing - clutch buttons

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Sinter segments for clutches

 

Service

Solutions for clutch buttons
Sinter segments for clutches

 

Sinter segments for clutches
clutch buttons
ceramic bronze

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Reconditioning

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Our profession

 

For:

No matter in which shape and condition the spare parts are in, our company helps in restoring heavily used and stripped down brake components that have been undergone high impacts.

During the reconditioning process, your turned in items go through inspections on correctly operating mechanisms, material reliability and safety, and that is combined with appropriate disassembly and overhaul according to OEM requirements. Depending on the defects figured out, all necessary repairs will be carried out and in detail thoroughly examined. The reuse of recoverable vehicle's parts can be a cost-efficient alternative instead of ordering new expensive original replacement parts once more than necessary..
 

Estimate

You might want to print and fill out the form "reconditioning request" and send it back to us with all vehicle characteristics, that are relevant for us to figure out which spare part to repair. The e-form works even easier: just fill-in the blanks, save a copy and mail it back to us. PDF e-Formular (501 KB)

According to your request we put up an estimate for repair-treatment of your worn out components. In second step you need to confirm the estimate and take care of packaging and shipping/dispatch of your items. Make sure your parcel find the right way to our reconditionning place.

 

Alternator
Anchor plate
Brake band
Brake caliper
Brake cylinder
Brake disc (dry running)
Brake disc (wet running)
Brake disc lining
Brake drum
Brake hose
Brake line
Brake lining
Brake pad
Brake shaft
Brake shoe
Clutch complete
Clutch disc
Clutch facing
Compressed-air component
Drum brake lining
Gas spring
Sealing components
Shock absorber
Springs
Starter
Water pump
Wheel stud

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Reconditioning - Brake shoes

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Relining of brake shoes

 

 

1) Preparing of new friction lining
2) Removing of worn-out brake lining, cleaning of supports (sandblasting)
3) Bonding, pressing and hardening in drying oven (vulcanisation)
4) Painting, proofing

*) possible alternative fixation through riveting

 

price according to cost estimate and defects on item

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Reconditioning - Relining of friction material

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Relining of friction materials

 

Renewal of:

1) Preparing of new friction lining
2) Removing of worn-out brake lining, cleaning of supports (sandblasting)
3) Bonding, pressing and hardening in drying oven (vulcanisation)
4) Painting, proofing

*) possible alternative fixation through riveting

 

Brake bands, friction discs and facings, disc brake pads, brake pawls, brake levers, cones, segments, clutch plates and centrifugal clutches

price according to cost estimate and defects on item

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Reconditioning - Brake lining supports

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Reconditioning / Remanufacturing of backing supports

 

Renewal of:

1) Measuring of the item turned in
2) Defining the material and generating the CAD drawing
3) Producing the workpieces through casting or cutting processes
4) Manufacturing by most modern CNC technology
5) Assembling, finishing

*) Special surface hardening of steel supports to handle strong impact and load

 

Brake shoe supports, brake band supports, friction disc supports, brake pad backing plates

price according to cost estimate and defects on item

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Reconditioning - Brake components

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Reconditioning / Remanufacturing of brake components

 

Renewal of:

1) Measuring of the item turned in
2) Defining the material and generating the CAD drawing
3) Producing the workpieces through casting or cutting processes
4) Manufacturing by most modern CNC technology
5) Finishing

*) according to item condition also shrink fitting or skimming possible

 

Brake discs, brake drums,
brake shafts

price according to cost estimate and defects on item

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Reconditioning - Brake cylinders hydraul.

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Renewal of hydraulic brake cylinders

 

 

1) Analyses of condition, disassembling, cleaning
2) Honing of cylinders
3) Proofing of housing, flange and thread
4) Reassembling of cylinder with new lip seals, if required setup of new piston 
5) Repainting, reassembling, control

*) reconditioning of wheel cylinder, single circuit master brake and clutch cylinder, as well as step-bore master cylinder

 

price according to cost estimate and defects on item

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Reconditioning - Clutches, clutch discs

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Overhauling of clutch discs & complete clutches*

 

 

1) Complete disassembling of clutch discs, cleaning, sandblasting and painting
2) Applying of friction material, in quality standard (Raybestos/Valeo)
3) Aligning, balancing, centering
4*) Proofing and if necessary replacing of levers, springs, hub, etc.
5*) Grinding of clutch pressure plate
6*) Reassembling, adjusting, balancing (all treatment steps according to OE-specification)

4-6*) complete clutches (including driven plates, release bearings, pressure plates)
1-3 ) clutch discs with still good-performing hub

 

price according to cost estimate and defects on item

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Reconditioning - Brake parts accessories

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Remanufacturing of brake accessories

 

Renewal of:

1) Measuring of the item turned in
2) Defining the material, hardness and necessary parameters
3) Generating of the CAD drawing by taking into consideration of the application
4) Production, cutting to size, assembly if necessary
5) Finishing

 

Springs, wheel studs, sealing components and rings, brake hoses, bowden cables, control cables, compressed-air components

price according to cost estimate and defects on item

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Reconditioning - Gas springs, dampers

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Remanufacturing of gas springs & shock absorbers

 

Renewal of:

1) Measuring of the item turned in
2) Calculating the required force (Nm)
3) Production process of housing and piston rod
4) Assembling and filling-in of gas-oil mixture or oil fluid
5) Final inspection

 

Production of gas springs, tension springs, locking gas springs, double-stroke gas springs, dampers and shock absorbers

price according to cost estimate and defects on item

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Reconditioning - Water pumps

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Reconditioning of water pumps

 

 

1) Analyses of condition, disassembling, cleaning (sandblasting and preserving)
2) Proofing of housing, flange, impellers, thread (repair of cracks, surface damages, demolition and defects of adjustment position, if necessary recutting of thread)
3) Repainting, reassembling, control

 

price according to cost estimate and defects on item

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Reconditioning - Starters

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Restoring of starters

 

 

1) Complete disassembling into single component units
2) Correct cleaning and surface treatment (lubrication with grease according to original equipment regulation)
3) Comprehensive function tests on drive bearing, pinion and free-wheel gearbox (exchange of bearing bushes, rollers and springs), engagement lever, planetary gear and needle roller bearing
4) Checking on relay (armature, switch cover, coils), besides true running tests on armature unit and collector (exchange of bearing bushes)
5) Earth short circuit tests on pole box with winding (required exchange of carbon brushes)
6) Reassembling, final control

 

price according to cost estimate and defects on item

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Reconditioning - Alternators

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Renewal of alternator (electric generator)

 

 

1) Complete disassembling into single component units
2) Correct cleaning and surface treatment
3) Comprehensive function tests on each component
Belt pulley: checking the belt pulley surface of signs of wear and damages by considerable knock
Fan: inspection fan wheels of damages by knock and correct running performance
Drive bearing shield: testing of bearing seats and replacing of roller bearing
Rotor: check on earth short circuit, rectification of slip ring otherwise replacement by undergoing required minimum level
Stator: performance test on winding and earth short circuit
Diode plate including diodes: testing of diodes in conducting and blocking direction (forward/reverse-biased)
Slip ring bearing shield: checking on bearing seats
Electric field regulator: function test, exchanging carbon brushes by undergoing required minimum level
4) Reassembling, final control

 

price according to cost estimate and defects on item

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PDF catalogs are available for all categories of our production scale: >> to PDF catalogs

 

* Prices incl. legal VAT and plus delivery cost
1Original price by seller
4.925.0042